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磁力沖擊式電錘的設(shè)計及性能分析

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  本文選題:磁力沖擊式電錘 + 磁力沖擊機構(gòu); 參考:《浙江大學》2012年碩士論文


【摘要】:電錘產(chǎn)品在實際應用過程中工況較為復雜,因此對電錘各項性能指標要求均很高,而國產(chǎn)電錘普遍存在較多質(zhì)量問題,主要表現(xiàn)為連續(xù)工作時間短、易發(fā)熱、易磨損以及振動噪聲大等方面。本文將磁力沖擊技術(shù)引入電錘產(chǎn)品中,提出一種新型磁力沖擊式電錘,能夠通過磁力沖擊機構(gòu)來實現(xiàn)沖擊部件的往復沖擊運動。與傳統(tǒng)的電錘產(chǎn)品相比,磁力沖擊式電錘具有無摩擦磨損、結(jié)構(gòu)簡單、噪聲震動小、環(huán)保無污染等優(yōu)點。結(jié)合國家自然科學基金項目、浙江省重大科技專項和企業(yè)需求,本文對磁力沖擊式電錘的結(jié)構(gòu)進行了具體的設(shè)計,對其沖擊性能進行了深入的研究與分析,并且開展了沖擊機構(gòu)主要參數(shù)的分析與優(yōu)化設(shè)計等研究工作。全文共分為六章: 第1章闡述了課題的背景及研究意義,并歸納總結(jié)了電錘類產(chǎn)品、磁力傳動技術(shù)、磁場數(shù)值分析方法的國內(nèi)外研究現(xiàn)狀,分析了研究磁力沖擊式電錘的必要性以及可行性; 第2章介紹了磁力沖擊式電錘的基本原理,對磁力沖擊式電錘的具體結(jié)構(gòu)進行設(shè)計,主要包括磁力沖擊機構(gòu)以及齒輪傳動機構(gòu)等各部件的結(jié)構(gòu)設(shè)計; 第3章根據(jù)電磁場有限元基本理論,建立了磁力沖擊機構(gòu)的三維有限元模型,分析了靜態(tài)下沖擊機構(gòu)的磁場分布以及受力情況,在此基礎(chǔ)上運用APDL語言對整個動態(tài)沖擊過程中的受力情況進行了循環(huán)計算; 第4章分析了磁極對數(shù)、磁體分布角度、最小間隙、磁體半徑、磁體厚度等設(shè)計參數(shù)對磁力沖擊機構(gòu)的沖擊性能的影響,通過構(gòu)建二次響應面代理模型,對設(shè)計參數(shù)進行了優(yōu)化; 第5章搭建了實驗平臺,對磁力沖擊機構(gòu)永磁體之間的受力進行了測試,驗證了仿真模型的正確性,并介紹了樣機制作的過程; 第6章對全文進行了總結(jié),并對下一步研究工作進行了展望。
[Abstract]:The working conditions of electric hammer products are more complicated in the practical application process, so the requirements for various performance indexes of electric hammer are very high. However, there are many quality problems in domestic electric hammer, which mainly show that the continuous working time is short and the heat is easy to be generated. Easy to wear and vibration and noise and other aspects. In this paper, the magnetic impact technology is introduced into the electric hammer products, and a new type of magnetic impact hammer is proposed, which can realize the reciprocating impact movement of the impact parts through the magnetic impact mechanism. Compared with the traditional electric hammer, the magnetic impact hammer has the advantages of no friction and wear, simple structure, low noise vibration, environmental protection and no pollution. Combined with the project of National Natural Science Foundation, Zhejiang Province's important science and technology project and enterprise demand, this paper has carried on the concrete design to the magnetic impact type electric hammer's structure, has carried on the thorough research and the analysis to its impact performance. The analysis and optimization of the main parameters of the impact mechanism are also carried out. The full text is divided into six chapters: Chapter 1 describes the background and significance of the research, and summarizes the domestic and foreign research status of electric hammer products, magnetic drive technology, magnetic field numerical analysis methods, and analyzes the necessity and feasibility of the research on magnetic impact hammer. Chapter 2 introduces the basic principle of magnetic impact hammer, and designs the structure of magnetic impact hammer, including the structure design of magnetic impact mechanism and gear transmission mechanism. In chapter 3, according to the basic theory of electromagnetic field finite element, the three-dimensional finite element model of magnetic shock mechanism is established, and the distribution of magnetic field and the force of the mechanism under static condition are analyzed. On this basis, the cyclic calculation of the force during the whole dynamic impact process is carried out by using APDL language. In chapter 4, the effects of design parameters such as logarithm of magnetic pole, angle of distribution of magnet, minimum gap, radius of magnet and thickness of magnet on the impact performance of magnetic shock mechanism are analyzed. A quadratic response surface agent model is constructed. The design parameters are optimized. In chapter 5, the experiment platform is built, the force between permanent magnets of magnetic shock mechanism is tested, the correctness of simulation model is verified, and the process of making prototype is introduced. Chapter 6 summarizes the full text and looks forward to the next research work.
【學位授予單位】:浙江大學
【學位級別】:碩士
【學位授予年份】:2012
【分類號】:TH122

【引證文獻】

相關(guān)期刊論文 前1條

1 楊志高;劉德順;楊書儀;李萬軍;;電錘沖擊系統(tǒng)受力狀態(tài)與鑿入效率數(shù)值分析[J];湖南科技大學學報(自然科學版);2013年01期

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本文編號:1919553

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