深井式立體車庫機(jī)械系統(tǒng)的設(shè)計(jì)改進(jìn)與方案評(píng)價(jià)
發(fā)布時(shí)間:2018-09-06 14:36
【摘要】:發(fā)展城市地下停車空間是解決停車需求與城市規(guī)劃、城市管理和交通治理之間矛盾的有效方法,F(xiàn)行的立體車庫存在占地面積大、能耗高、噪聲大、存取車時(shí)間長、不易組合形成車庫群等缺陷,而深井式立體車庫是一種在地下建造的機(jī)電液一體化式立體停車設(shè)備,具有土地利用率高、庫容比大、能耗低、噪聲小、智能化程度高、能因地制宜地組合成車庫群的比較優(yōu)勢(shì),是機(jī)械式立體車庫的發(fā)展方向。以適合X~C型汽車停放的智能化PSC8CK-4ZT型深井式立體車庫為藍(lán)本,闡述了其功能原理,論證了單庫和庫群的比較優(yōu)勢(shì)。分析了該型車庫機(jī)械系統(tǒng)及其零部件在設(shè)計(jì)、制造、使用和維護(hù)中存在的問題,運(yùn)用現(xiàn)代設(shè)計(jì)分析方法及并行工程理論,對(duì)其進(jìn)行了技術(shù)改進(jìn)。針對(duì)升降動(dòng)力系統(tǒng),為滿足對(duì)重失效時(shí)的最大駐車制動(dòng)扭矩要求,對(duì)液壓馬達(dá)及法蘭螺栓組進(jìn)行了選型優(yōu)化及改進(jìn)設(shè)計(jì),提升了升降動(dòng)力系統(tǒng)的安全性;運(yùn)用移植創(chuàng)造、組合創(chuàng)新理論,設(shè)計(jì)出基于摩擦防松形式的對(duì)頂式防松方法、基于機(jī)械防松形式的多螺栓防松方法,提升了車庫的運(yùn)行可靠性;基于移植創(chuàng)新理論,設(shè)計(jì)制造出斷開式扭簧自動(dòng)消隙同步裝置,消除了由于偏載引發(fā)的“悶車”現(xiàn)象,提升了運(yùn)行安全性,并通過有限元靜力學(xué)分析,提升了同步裝置的性能重量比;運(yùn)用并行工程理論,設(shè)計(jì)出高精度齒距控制規(guī),選用了高精度磁性直角水平儀,使齒條制造、安裝及維護(hù)難度大大降低。針對(duì)舉升橫移系統(tǒng)原設(shè)計(jì)液壓舉升裝置控制精度不佳現(xiàn)象,重新設(shè)計(jì)了三種舉升裝置同步方案解決四缸舉升不同步問題,有效的保證了舉升動(dòng)作的同步精度及運(yùn)行的平穩(wěn)性;谲噹旄鳈C(jī)械系統(tǒng)的設(shè)計(jì)現(xiàn)已逐步形成由不同零部件組合的多種方案的事實(shí),為充分彰顯深井式立體車庫的特色優(yōu)勢(shì)并推廣應(yīng)用,本文采用系統(tǒng)工程分析方法,確定了以綜合考慮各系統(tǒng)或總成的技術(shù)特性、運(yùn)行特性、經(jīng)濟(jì)性和社會(huì)性,構(gòu)建多因素分析與評(píng)定模型,并采用強(qiáng)制判斷法確定了各評(píng)價(jià)目標(biāo)的加權(quán)系數(shù)。組織了設(shè)計(jì)制造工程師、現(xiàn)場(chǎng)施工人員、運(yùn)行維護(hù)人員、開發(fā)商和用戶代表等,對(duì)各組合方案評(píng)分,通過對(duì)評(píng)定模型的求解,優(yōu)選出各方面性能綜合最優(yōu)方案,從而使機(jī)械系統(tǒng)在加工、裝配、運(yùn)行、維護(hù)、成本控制和綠色環(huán)保等方面達(dá)到和諧統(tǒng)一,為深井式立體車庫的價(jià)值優(yōu)化和社會(huì)推廣的分析研究提供了依據(jù)。為保障多因素分析與評(píng)定工作的高效有序進(jìn)行,本文基于MATLAB R2010b平臺(tái),設(shè)計(jì)開發(fā)出深井式立體車庫機(jī)械系統(tǒng)綜合評(píng)價(jià)軟件,集成加權(quán)系數(shù)設(shè)置、組合方案評(píng)分、機(jī)械系統(tǒng)總評(píng)價(jià)、數(shù)據(jù)維護(hù)等模塊功能,實(shí)現(xiàn)了評(píng)價(jià)過程的信息化。
[Abstract]:The development of urban underground parking space is an effective method to solve the contradiction between parking demand and urban planning, urban management and traffic management. The existing stereoscopic garage has many defects, such as large area, high energy consumption, high noise, long time for storing and storing vehicles, and it is not easy to combine to form a garage group, while the deep shaft type stereoscopic garage is a kind of electromechanical and hydraulic integrated stereoscopic parking equipment built underground. It has the comparative advantage of high land utilization ratio, large storage capacity ratio, low energy consumption, low noise, high intelligence, and can be combined into garage group according to local conditions, which is the development direction of mechanical stereoscopic garage. Based on the intelligent PSC8CK-4ZT deep well garage which is suitable for the parking of XG C car, the function principle of the garage is expounded, and the comparative advantages of single library and storage group are demonstrated. This paper analyzes the problems existing in the design, manufacture, use and maintenance of this type of garage mechanical system and its parts and components, and makes technical improvements by using modern design analysis method and concurrent engineering theory. Aiming at the lifting power system, in order to meet the requirement of maximum parking brake torque when heavy load failure, the selection, optimization and improvement design of hydraulic motor and flange bolt group are carried out to enhance the safety of lifting power system, and to use transplant to create, Combination of innovation theory, designed based on friction anti-loosening form of the top anti-loosening method, based on mechanical anti-loosening form of multi-bolt anti-loosening method to improve the reliability of the garage, based on transplantation innovation theory, A disconnected torque spring automatic clearance canceling synchronous device is designed and manufactured, which eliminates the phenomenon of "stuffing" caused by bias load, and improves the safety of operation. Through finite element statics analysis, the ratio of performance to weight of the synchronous device is improved. Based on the concurrent engineering theory, the high precision gear pitch control gauge is designed, and the high precision magnetic right-angle leveler is selected, which greatly reduces the difficulty of rack manufacture, installation and maintenance. In view of the poor control precision of the hydraulic lifting device originally designed for lifting and traversing system, three kinds of synchronous schemes of lifting device are redesigned to solve the problem of lifting out of synchronization of four cylinders, which effectively ensures the synchronization accuracy and smooth operation of lifting action. Based on the fact that the design of mechanical system of garage has gradually formed a variety of schemes composed of different parts and components, in order to fully demonstrate the characteristic advantages of deep shaft type stereoscopic garage and promote its application, this paper adopts the system engineering analysis method. The multi-factor analysis and evaluation model is established by considering the technical characteristics, operation characteristics, economy and sociality of each system or assembly, and the weighting coefficient of each evaluation objective is determined by using the method of mandatory judgment. Organized design and manufacturing engineers, on-site construction personnel, operation and maintenance personnel, developers and user representatives, and so on, to each combination of the program score, through the evaluation model solution, select all aspects of the comprehensive performance of the optimal scheme, So that the mechanical system in processing, assembly, operation, maintenance, cost control and green environmental protection and other aspects to achieve harmony and unity, for the value of deep shaft garage optimization and social promotion of the analysis and research provides a basis. In order to ensure the efficient and orderly work of multi-factor analysis and evaluation, based on the MATLAB R2010b platform, this paper designs and develops a comprehensive evaluation software for the mechanical system of the deep shaft type stereoscopic garage, which includes the setting of the integrated weighting coefficient, the score of the combined scheme and the total evaluation of the mechanical system. Data maintenance and other module functions to achieve the evaluation process of information.
【學(xué)位授予單位】:南華大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2015
【分類號(hào)】:U491.71
本文編號(hào):2226660
[Abstract]:The development of urban underground parking space is an effective method to solve the contradiction between parking demand and urban planning, urban management and traffic management. The existing stereoscopic garage has many defects, such as large area, high energy consumption, high noise, long time for storing and storing vehicles, and it is not easy to combine to form a garage group, while the deep shaft type stereoscopic garage is a kind of electromechanical and hydraulic integrated stereoscopic parking equipment built underground. It has the comparative advantage of high land utilization ratio, large storage capacity ratio, low energy consumption, low noise, high intelligence, and can be combined into garage group according to local conditions, which is the development direction of mechanical stereoscopic garage. Based on the intelligent PSC8CK-4ZT deep well garage which is suitable for the parking of XG C car, the function principle of the garage is expounded, and the comparative advantages of single library and storage group are demonstrated. This paper analyzes the problems existing in the design, manufacture, use and maintenance of this type of garage mechanical system and its parts and components, and makes technical improvements by using modern design analysis method and concurrent engineering theory. Aiming at the lifting power system, in order to meet the requirement of maximum parking brake torque when heavy load failure, the selection, optimization and improvement design of hydraulic motor and flange bolt group are carried out to enhance the safety of lifting power system, and to use transplant to create, Combination of innovation theory, designed based on friction anti-loosening form of the top anti-loosening method, based on mechanical anti-loosening form of multi-bolt anti-loosening method to improve the reliability of the garage, based on transplantation innovation theory, A disconnected torque spring automatic clearance canceling synchronous device is designed and manufactured, which eliminates the phenomenon of "stuffing" caused by bias load, and improves the safety of operation. Through finite element statics analysis, the ratio of performance to weight of the synchronous device is improved. Based on the concurrent engineering theory, the high precision gear pitch control gauge is designed, and the high precision magnetic right-angle leveler is selected, which greatly reduces the difficulty of rack manufacture, installation and maintenance. In view of the poor control precision of the hydraulic lifting device originally designed for lifting and traversing system, three kinds of synchronous schemes of lifting device are redesigned to solve the problem of lifting out of synchronization of four cylinders, which effectively ensures the synchronization accuracy and smooth operation of lifting action. Based on the fact that the design of mechanical system of garage has gradually formed a variety of schemes composed of different parts and components, in order to fully demonstrate the characteristic advantages of deep shaft type stereoscopic garage and promote its application, this paper adopts the system engineering analysis method. The multi-factor analysis and evaluation model is established by considering the technical characteristics, operation characteristics, economy and sociality of each system or assembly, and the weighting coefficient of each evaluation objective is determined by using the method of mandatory judgment. Organized design and manufacturing engineers, on-site construction personnel, operation and maintenance personnel, developers and user representatives, and so on, to each combination of the program score, through the evaluation model solution, select all aspects of the comprehensive performance of the optimal scheme, So that the mechanical system in processing, assembly, operation, maintenance, cost control and green environmental protection and other aspects to achieve harmony and unity, for the value of deep shaft garage optimization and social promotion of the analysis and research provides a basis. In order to ensure the efficient and orderly work of multi-factor analysis and evaluation, based on the MATLAB R2010b platform, this paper designs and develops a comprehensive evaluation software for the mechanical system of the deep shaft type stereoscopic garage, which includes the setting of the integrated weighting coefficient, the score of the combined scheme and the total evaluation of the mechanical system. Data maintenance and other module functions to achieve the evaluation process of information.
【學(xué)位授予單位】:南華大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2015
【分類號(hào)】:U491.71
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