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圓錐破碎機(jī)虛擬樣機(jī)參數(shù)化建模與仿真分析

發(fā)布時(shí)間:2018-04-27 02:21

  本文選題:圓錐破碎機(jī) + 虛擬樣機(jī) ; 參考:《燕山大學(xué)》2015年碩士論文


【摘要】:作為進(jìn)行物料破碎的主要設(shè)備,圓錐破碎機(jī)被廣泛應(yīng)用于冶金、礦山、建材、電力、化工等行業(yè)中。虛擬樣機(jī)技術(shù)能夠在計(jì)算機(jī)上生成設(shè)備的虛擬模型,并對(duì)其各項(xiàng)性能進(jìn)行虛擬測(cè)試。將虛擬樣機(jī)技術(shù)應(yīng)用到圓錐破碎機(jī)的設(shè)計(jì)研究,能夠使生產(chǎn)設(shè)計(jì)部門部分甚至完全脫離對(duì)物理樣機(jī)的依賴,對(duì)于縮短設(shè)計(jì)周期、降低設(shè)計(jì)成本、提高產(chǎn)品市場(chǎng)競(jìng)爭(zhēng)力具有重要意義。文章通過(guò)對(duì)圓錐破碎機(jī)運(yùn)動(dòng)學(xué)與動(dòng)力學(xué)研究,得到了不同工況下動(dòng)錐的自轉(zhuǎn)轉(zhuǎn)速信息與動(dòng)錐上點(diǎn)的運(yùn)動(dòng)特性。采用微分單元法求解了動(dòng)錐與偏心軸套旋擺過(guò)程中產(chǎn)生的慣性力與慣性力矩。探討平衡重大小對(duì)偏心部件運(yùn)動(dòng)的影響,并分析了不同的偏心部件運(yùn)動(dòng)狀態(tài)對(duì)排料口尺寸的影響,得到的結(jié)論可以指導(dǎo)平衡重的設(shè)計(jì)。探討參數(shù)化建模主要方法,基于動(dòng)力學(xué)仿真軟件ADAMS,建立了圓錐破碎機(jī)運(yùn)動(dòng)系統(tǒng)參數(shù)化模型,并通過(guò)赫茲彈性碰撞理論定義止推軸承片之間的接觸力;谶\(yùn)動(dòng)系統(tǒng)參數(shù)化模型,利用CAD軟件Pro/E完成了圓錐破碎機(jī)的虛擬樣機(jī)模型。對(duì)模型進(jìn)行仿真分析得到有載時(shí)動(dòng)錐自轉(zhuǎn)轉(zhuǎn)速與偏心軸套載荷隨時(shí)間變化的曲線,與理論計(jì)算結(jié)果對(duì)比驗(yàn)證了模型的可行性。計(jì)算得到了動(dòng)錐旋擺產(chǎn)生的慣性力和慣性力矩與液壓缸上升高度的關(guān)系函數(shù)。通過(guò)ADAMS參數(shù)化分析功能,分析了液壓缸上升高度對(duì)破碎機(jī)性能的影響,并對(duì)動(dòng)錐上點(diǎn)的運(yùn)動(dòng)特性隨偏心軸套轉(zhuǎn)速與偏心角的變化情況進(jìn)行了研究,對(duì)破碎機(jī)結(jié)構(gòu)設(shè)計(jì)和參數(shù)確定具有指導(dǎo)意義和參考價(jià)值。
[Abstract]:As the main equipment for material crushing, cone crusher is widely used in metallurgy, mining, building materials, electric power, chemical industry and so on. Virtual prototyping technology can generate the virtual model of the device on the computer, and carry on the virtual test to its each performance. The application of virtual prototyping technology to the design of conical crusher can make the production and design department completely separate from the physical prototype and shorten the design cycle and reduce the design cost. Improving the competitiveness of the product market is of great significance. By studying the kinematics and dynamics of the cone crusher, the information of rotation speed of the moving cone and the motion characteristic of the point on the moving cone under different working conditions are obtained in this paper. The differential element method is used to solve the inertial force and inertia moment in the process of rotating pendulum with moving cone and eccentric sleeve. In this paper, the influence of the important balance on the movement of eccentric parts is discussed, and the influence of different moving states of eccentric components on the size of discharge port is analyzed. The conclusion can be used to guide the design of balance weight. The main method of parametric modeling is discussed. Based on dynamic simulation software Adams, the parametric model of cone crusher motion system is established, and the contact force between thrust bearings is defined by Hertz elastic collision theory. Based on the parameterized model of motion system, the virtual prototype model of cone crusher is completed by using CAD software Pro/E. The curves of the rotation speed of the moving cone and the load of the eccentric sleeve with time are obtained by the simulation analysis of the model, and the feasibility of the model is verified by comparing with the theoretical calculation results. The relation function between the inertia force and inertia torque produced by the moving cone pendulum and the rising height of the hydraulic cylinder is obtained. Through the parametric analysis function of ADAMS, the influence of the rising height of the hydraulic cylinder on the performance of the crusher is analyzed, and the change of the motion characteristic of the point on the moving cone with the rotation speed and the eccentric angle of the eccentric shaft sleeve is studied. It has guiding significance and reference value for crusher structure design and parameter determination.
【學(xué)位授予單位】:燕山大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2015
【分類號(hào)】:TD451

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