螺桿空壓機(jī)測試系統(tǒng)研究與實(shí)現(xiàn)
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本文選題:螺桿空壓機(jī) 切入點(diǎn):測試系統(tǒng) 出處:《南京理工大學(xué)》2012年碩士論文
【摘要】:螺桿空氣壓縮機(jī)以其節(jié)能、穩(wěn)定的突出優(yōu)點(diǎn),已經(jīng)廣泛應(yīng)用于現(xiàn)代生產(chǎn)的各個(gè)領(lǐng)域,為了能更好地了解其工作狀態(tài)、性能以更好的進(jìn)行優(yōu)化設(shè)計(jì),本文根據(jù)相關(guān)的國家及行業(yè)標(biāo)準(zhǔn)并結(jié)合實(shí)際的生產(chǎn)測試環(huán)境,在充分分析系統(tǒng)需求及了解行業(yè)現(xiàn)狀的基礎(chǔ)上,設(shè)計(jì)了以工業(yè)控制機(jī)為核心,以數(shù)據(jù)采集卡和高精度傳感器等硬件組成的空壓機(jī)測試系統(tǒng)。 首先完成了空壓機(jī)測試系統(tǒng)的總體設(shè)計(jì),明確了測試方法、流程,規(guī)劃了硬件設(shè)計(jì)思路和軟件設(shè)計(jì)的流程。根據(jù)螺桿壓縮機(jī)的運(yùn)行特點(diǎn)、現(xiàn)場環(huán)境、機(jī)械特性進(jìn)行監(jiān)測點(diǎn)的選取,選用高性能傳感器和研華多功能數(shù)據(jù)采集卡PCI-1712完成對數(shù)據(jù)的采集。軟件完成對數(shù)據(jù)的處理和分析,給出空壓機(jī)測試的宏觀和微觀指標(biāo),制作友好人機(jī)界面,生成測試報(bào)表。 因?yàn)榭諌簷C(jī)性能指標(biāo)計(jì)算包括空壓機(jī)的主機(jī)軸功率參數(shù),本文還研究了變頻器的電氣參數(shù)測試。簡要闡述了變頻器的工作原理,重點(diǎn)分析了其電氣參數(shù)的測量原理和頻譜分析計(jì)算方法。對頻譜分析中出現(xiàn)的頻譜泄漏、柵欄效應(yīng)及混疊效應(yīng)進(jìn)行了討論,給出了加窗插值修正方法減小測量誤差,并采用MATLAB給出了仿真結(jié)果。 本文設(shè)計(jì)的空壓機(jī)測試系統(tǒng)經(jīng)過調(diào)試,測試得到的結(jié)果表明,系統(tǒng)能夠快速、準(zhǔn)確地完成相關(guān)空壓機(jī)狀態(tài)量采集,給出空壓機(jī)的宏觀和微觀性能參數(shù),基本功能得以實(shí)現(xiàn),能夠解決這一工程問題,為后續(xù)設(shè)計(jì)和生產(chǎn)提供了重要參考。
[Abstract]:Screw air compressor, with its outstanding advantages of energy saving and stability, has been widely used in various fields of modern production.According to the relevant national and industry standards and the actual production test environment, based on the full analysis of the system requirements and understanding of the current situation of the industry, this paper designs an industrial control machine as the core.The test system of air compressor is composed of data acquisition card and high precision sensor.Firstly, the overall design of the air compressor test system is completed, the test method and flow chart are defined, and the design ideas of hardware and software are planned.According to the operating characteristics of screw compressor, field environment, mechanical characteristics of monitoring point selection, select high-performance sensors and Yanhua multi-function data acquisition card PCI-1712 to complete the data acquisition.The software completes the data processing and analysis, gives the macro and micro indexes of the air compressor test, makes friendly man-machine interface, and generates the test report.Because the air compressor performance index calculation includes the main engine axis power parameter of the air compressor, this paper also studies the frequency converter electrical parameter test.The working principle of frequency converter is briefly described, and the measuring principle of its electrical parameters and the method of spectrum analysis and calculation are emphatically analyzed.The spectrum leakage, fence effect and aliasing effect in spectrum analysis are discussed. The windowed interpolation correction method is given to reduce the measurement error, and the simulation results are given by MATLAB.The air compressor test system designed in this paper has been debugged. The test results show that the system can quickly and accurately collect the state of the air compressor, give the macro and micro performance parameters of the air compressor, and realize the basic function.It can solve this engineering problem and provide important reference for subsequent design and production.
【學(xué)位授予單位】:南京理工大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2012
【分類號(hào)】:TH45
【引證文獻(xiàn)】
相關(guān)碩士學(xué)位論文 前1條
1 周雷;針對XX型號(hào)平臺(tái)慣導(dǎo)測試系統(tǒng)的研究與實(shí)現(xiàn)[D];南京理工大學(xué);2013年
,本文編號(hào):1713958
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