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面向機械制造業(yè)的履帶產(chǎn)品質(zhì)量追溯系統(tǒng)研究與設計

發(fā)布時間:2018-03-26 05:14

  本文選題:履帶產(chǎn)品 切入點:質(zhì)量 出處:《天津大學》2012年碩士論文


【摘要】:追溯體系不適用于機械制造業(yè),由于追溯的標識也不同,在機械制造業(yè)沒有一套完整的質(zhì)量追溯系統(tǒng),能夠監(jiān)控產(chǎn)品從生產(chǎn)到下線的質(zhì)量全過程,發(fā)現(xiàn)問題及時追溯到發(fā)生問題的原材料或零件,向供應商提出意見或改進工作流程,提高企業(yè)的生產(chǎn)效率。在機械制造行業(yè)沒有一個系統(tǒng)能解決ERP系統(tǒng)與車間控制層之間存在一定的信息斷層,因此為了實現(xiàn)產(chǎn)品質(zhì)量的快速追溯,迫切需要采用質(zhì)量追溯系統(tǒng),對產(chǎn)品的整個制造過程進行追蹤,記錄產(chǎn)品從生產(chǎn)線上線到下線的全過程,填補ERP管理的空白,一旦發(fā)現(xiàn)有問題的成品,立刻能追溯到有問題原材料,立刻修正并制定相應的解決方案,提高產(chǎn)品的質(zhì)量。 本文討論了在機械制造企業(yè)中,產(chǎn)品質(zhì)量的可追溯性對企業(yè)是至關(guān)重要的和如何利用信息技術(shù)對產(chǎn)品質(zhì)量的可追溯性進行管理。并分析了國內(nèi)外質(zhì)量信息管理系統(tǒng)的研究現(xiàn)狀,提出了需要解決的問題,給出了詳細的設計和具體實現(xiàn)。構(gòu)建出履帶產(chǎn)品質(zhì)量追溯系統(tǒng)的總體框架,分析了履帶產(chǎn)品質(zhì)量安全追溯系統(tǒng)的需求,探討了履帶產(chǎn)品的追溯方法,提出了系統(tǒng)功能結(jié)構(gòu)并對系統(tǒng)進行了總體規(guī)劃和設計。 (1)首次初步開發(fā)了面向機械制造業(yè)的履帶質(zhì)量追溯系統(tǒng),彌補了之前在工程機械制造行業(yè)沒有一套針對履帶產(chǎn)品質(zhì)量追溯系統(tǒng)的空白,系統(tǒng)規(guī)模雖然不大,但是比較實用,可以迅速地對問題產(chǎn)品進行定位和查詢,提高履高產(chǎn)品的質(zhì)量和工作效率。 (2)對履帶產(chǎn)品車間的情況做了仔細調(diào)研,分析了主要工序為機加工和熱處理等,仔細分析了對于關(guān)鍵工序的檢測方法,在系統(tǒng)中記錄關(guān)鍵數(shù)據(jù),使關(guān)鍵數(shù)據(jù)成為索引整個系統(tǒng)的關(guān)鍵。 (3)引入了偏差報告系統(tǒng),隨著電子辦公及批復系統(tǒng)的快速發(fā)展,提高了我們的辦公效率。本系統(tǒng)引入了偏差報告系統(tǒng),可以給相關(guān)的人員發(fā)電子郵件通知,然后把相關(guān)檢測報告附加在系統(tǒng)中,相關(guān)工程師和管理人員可以輕松的通過系統(tǒng)進行電子批復。 (4)使用數(shù)據(jù)庫為開發(fā)平臺,設計了履帶產(chǎn)品質(zhì)量管理信息追溯系統(tǒng)。數(shù)據(jù)庫為本文的主要依據(jù),所以數(shù)據(jù)的準確性也是至關(guān)重要的,很多關(guān)鍵數(shù)據(jù)都是由系統(tǒng)導入的,減少了人工輸入的誤差。
[Abstract]:The traceability system is not suitable for the mechanical manufacturing industry. Because the traceability marks are also different, there is no complete quality traceability system in the mechanical manufacturing industry, which can monitor the whole quality process of the product from production to downline. Identify problems to the raw materials or parts where the problem occurred, advise suppliers or improve workflow, In order to improve the production efficiency of enterprises, there is no system in the machinery manufacturing industry that can solve the information gap between the ERP system and the workshop control layer. Therefore, in order to realize the rapid traceability of product quality, it is urgent to adopt the quality traceability system. Track the whole manufacturing process of the product, record the whole process from the production line up to the offline line, fill the gap in ERP management, and trace back to the defective raw material as soon as the defective finished product is found. Revise and develop solutions immediately to improve product quality. In this paper, it is discussed that in mechanical manufacturing enterprises, The traceability of product quality is very important to the enterprise and how to use information technology to manage the traceability of product quality. This paper analyzes the present research situation of quality information management system at home and abroad, and puts forward some problems that need to be solved. Detailed design and implementation are given. The overall framework of track product quality traceability system is constructed, the requirement of track product quality and safety traceability system is analyzed, and the traceability method of crawler product is discussed. The function structure of the system is put forward and the overall planning and design of the system are carried out. For the first time, the track quality traceability system for machinery manufacturing industry has been developed for the first time, which has made up for the lack of a track quality traceability system in the construction machinery manufacturing industry. Although the scale of the system is not large, it is more practical. Can quickly locate and query the problem products, improve the quality and efficiency of high-quality products. 2) carefully investigating the situation of the crawler product workshop, analyzing that the main processes are machining and heat treatment, and carefully analyzing the inspection methods for the key processes, recording the key data in the system, Make critical data the key to indexing the entire system. With the rapid development of the electronic office and approval system, the efficiency of our office has been improved. The system has introduced the deviation report system, which can send email notification to the relevant personnel. Then attach the relevant test report to the system, and the engineers and managers can easily conduct electronic approval through the system. Using database as the development platform, the track product quality management information traceability system is designed. The database is the main basis of this paper, so the accuracy of the data is also very important, many key data are imported by the system. The error of manual input is reduced.
【學位授予單位】:天津大學
【學位級別】:碩士
【學位授予年份】:2012
【分類號】:TH186

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