陽極氧化法構(gòu)建自清潔功能的鋁基超疏水表面及其性能研究
本文選題:超疏水表面 + 鋁 ; 參考:《南京航空航天大學》2016年博士論文
【摘要】:鋁及其合金在自然界中儲量豐富,且因具有良好的延展性、高比強度和優(yōu)異的導電性能等眾多優(yōu)勢,成為了現(xiàn)代工業(yè)中的一種重要的工程材料,并被廣泛應用在航空航天業(yè)、海運業(yè)和民用工業(yè)等眾多領(lǐng)域。然而,當鋁及其合金暴露在惡劣的環(huán)境條件下,尤其是海洋或者潮濕的環(huán)境中,會容易受到腐蝕和污染,而當長時間處于戶外環(huán)境中則會遭到損壞,且在極寒的條件下會發(fā)生積冰現(xiàn)象。這些問題不僅嚴重影響了它們的美觀性和功能,甚至還會引起巨大的經(jīng)濟損失和災難性事故的發(fā)生。為了防止這些問題的發(fā)生,可以將親水的鋁及鋁合金表面進行超疏水化處理,通過形成一層集防腐、防污和防結(jié)冰功能為一體的表面保護層,來實現(xiàn)理想的防護效果。本研究采用陽極氧化和十四酸以及1H,1H,2H,2H-全氟癸基三乙氧基硅烷(FAS)表面修飾相結(jié)合的這種簡單有效的方法,成功地制備出了具有分級微-納米結(jié)構(gòu)的自清潔功能的鋁基超疏水表面。通過原子力學顯微鏡(AFM)、場發(fā)射掃描電鏡(FESEM)和X射線能量色散光譜(EDS)對表面形貌和化學組成進行了表征。并從表面潤濕性、機械和化學穩(wěn)定性、耐候性、耐蝕性、防結(jié)冰性以及自清潔性這幾個方面對所制備的鋁基超疏水表面進行了系統(tǒng)地研究。主要內(nèi)容如下:(1)先用16 V電壓對鋁合金進行陽極氧化,接著用熔融的十四酸進行修飾,獲得了接觸角和滾動角分別為155.6±1.0°和5.7±0.2°的超疏水鋁合金表面。對鋁基底來說,所制備的最佳超疏水鋁表面為陽極氧化電壓為20 V時經(jīng)FAS修飾的表面,此時表面的接觸角高達156.0±0.7°,滾動角低至2.5±1.4°。通過FESEM圖片發(fā)現(xiàn),在鋁基超疏水表面上構(gòu)建出了三種分級的微-納米結(jié)構(gòu),即微-納米線結(jié)構(gòu)、微-納米孔結(jié)構(gòu)和微-納米線金字塔結(jié)構(gòu),并詳細探討了陽極氧化鋁納米孔結(jié)構(gòu)演變?yōu)殛枠O氧化鋁納米線結(jié)構(gòu)的形成機制。同時,利用接觸角測量儀對水滴在鋁基超疏水表面的靜態(tài)和動態(tài)行為進行了研究,并基于經(jīng)典的Cassie-Baxter方程對其潤濕性能進行了理論分析。相應的結(jié)果表明:當水滴分別與十四酸修飾的超疏水鋁合金表面和FAS修飾的超疏水鋁表面接觸時,對應的水滴與空氣接觸面所占的單位表觀面積分數(shù)分別為87.5%和82.2%。(2)超疏水鋁合金表面在室溫下放置9個月或分別浸泡在去離子水、80°C去離子水以及無水乙醇中36 h后,仍然具有超疏水性,表明此表面在空氣中具有良好的長效穩(wěn)定性和高效的化學穩(wěn)定性。此外,最佳超疏水鋁表面在抗砂粒磨損和一系列溶液中分別表現(xiàn)出良好的機械穩(wěn)定性和化學穩(wěn)定性:經(jīng)過90 s噴砂處理后,表面的接觸角仍高達151.8±1.1°;經(jīng)過在常用試劑和80°C去離子水中放置7天的浸泡測試以及不同酸堿溶液在其表面靜置的潤濕性測試后發(fā)現(xiàn),該表面依然具有穩(wěn)定的超疏水性;另外,通過7天連續(xù)的紫外/噴水冷凝循環(huán)測試后,其表面也依然保持超疏水效果,表明該超疏水鋁表面具有優(yōu)異的耐候性。(3)電化學測試結(jié)果表明:超疏水鋁合金表面的腐蝕電流密度較鋁合金基底降低了近4個數(shù)量級,腐蝕電位從-0.838 V正移到了0.403 V,表現(xiàn)出優(yōu)異的耐腐蝕性能。最佳超疏水鋁表面的腐蝕電流密度較鋁基底也降低了約4個數(shù)量級,相應的腐蝕電位有了0.93 V的正移,且對鋁基底的防護效率高達99.99%。(4)與鋁基底相比,超疏水鋁表面可以延緩結(jié)冰時間并降低結(jié)冰溫度。水滴在鋁表面上的結(jié)冰溫度和結(jié)冰持續(xù)時間分別為-12.3°C和2 s;而對于最佳超疏水鋁表面,其相應的值分別為-24.0°C和23 s。將四種具有不同潤濕程度的表面(超親水的陽極氧化鋁AAO、親水的鋁、十四酸和FAS修飾的疏水鋁以及超疏水鋁表面)的冰粘附強度進行對比研究,發(fā)現(xiàn)最佳超疏水鋁表面的冰粘附力下降最為明顯,其值低至0.036±0.022 MPa,僅為鋁表面冰粘附力值(1.024±0.283 MPa)的3.5%。較低的結(jié)冰溫度和極低的冰粘附強度表明,所制備的超疏水鋁表面具有優(yōu)異的抗結(jié)冰性能,其抗結(jié)冰效果要優(yōu)于疏水鋁表面,且遠遠優(yōu)于鋁和陽極氧化鋁表面。(5)將碳粉模擬成污染物,當水滴從鋁基超疏水表面滾落時,其表面的污染物很容易隨著水滴的滾落而被一并帶走。與鋁、陽極氧化鋁和疏水鋁表面相比,最佳超疏水鋁表面具有最低的污染物累積率,僅為0.18%,表現(xiàn)出高效的自清潔效率。而且,經(jīng)過噴砂處理、耐候性測試、電化學耐腐蝕測試和多次結(jié)冰/去冰循環(huán)測試后,其表面依然能保持著良好的自清潔功能。
[Abstract]:Aluminum and its alloys are abundant in nature and have many advantages, such as good ductility, high specific strength and excellent electrical conductivity. It has become an important engineering material in modern industry, and is widely used in many fields, such as aerospace industry, shipping industry and civil industry. However, when aluminum and its alloys are exposed to bad conditions, Under the environment, especially in the ocean or moist environment, it will be vulnerable to corrosion and pollution, and it will be damaged in the outdoor environment for a long time, and ice accumulation will occur in extremely cold conditions. These problems not only seriously affect their beauty and function, but also cause huge economic losses and disasters. In order to prevent the occurrence of these problems, the hydrophilic aluminum and aluminum alloy surface can be superhydrophobically treated by the formation of an anticorrosion, antifouling and anti icing function to achieve the ideal protective effect. This study uses anodic oxidation and fourteen acid and 1H, 1H, 2H, 2H- perfluorodeci. An aluminum based superhydrophobic surface with a self cleaning function with a graded micro nano structure was successfully prepared by combining the surface modification of FAS. The surface morphology and chemical composition of the surface morphology and chemical composition were obtained by atomic mechanical microscopy (AFM), field emission scanning electron microscopy (FESEM) and X line energy dispersive spectroscopy (EDS). The surface wettability, mechanical and chemical stability, weatherability, corrosion resistance, ice resistance, and self cleaning are systematically studied. The main contents are as follows: (1) the aluminum alloy was anodized first with 16 V voltage, and then modified with molten fourteen acid. The surface of super hydrophobic aluminum alloy with contact angle and rolling angle of 155.6 + 1 degrees and 5.7 + 0.2 degrees respectively. For aluminum substrate, the best superhydrophobic aluminum surface is FAS modified surface when the anode oxidation voltage is 20 V. The contact angle of the surface is up to 156 + 0.7 degrees, and the rolling angle is low to 2.5 + 1.4 degrees. The aluminum base is found in the aluminum base. Three kinds of micro nanostructures were constructed on the superhydrophobic surface, namely micro nanowire structure, micro nano pore structure and micro nanowire Pyramid structure. The formation mechanism of anodic alumina nanopore structure evolved into anodic alumina nanowire structure was discussed in detail. At the same time, the water droplet was superhydrophobic by the contact angle measuring instrument. The static and dynamic behavior of the surface is studied and the wettability of the surface is theoretically analyzed based on the classical Cassie-Baxter equation. The corresponding results show that when the water droplets are exposed to the surface of the superhydrophobic aluminum alloy modified by the fourteen acid and the FAS modified superhydrophobic aluminum surface, the corresponding surface of the contact surface of the water droplets and the air is the unit table. The apparent area fraction of 87.5% and 82.2%. (2) superhydrophobic aluminum alloy surface at room temperature for 9 months or respectively soaked in deionized water, 80 dedeionized water and 36 h in anhydrous ethanol, still have super hydrophobicity, indicating that the surface has good long-term stability and high chemical stability in the air. In addition, the best superhydrophobicity of the surface in the air. The aluminum surface showed good mechanical stability and chemical stability in the abrasive wear resistance and a series of solutions. After 90 s sandblasting, the contact angle of the surface was still up to 151.8 + 1.1 degrees, and the soaking test for 7 days in the deionized water of common reagents and 80 degrees C and the wettability of different acid and alkali solutions on its surface were measured. After testing, it is found that the surface still has a stable superhydrophobicity, and the surface of the super hydrophobic aluminum has excellent weatherability after 7 days of continuous ultraviolet / water spray condensation test, indicating that the surface of the superhydrophobic aluminum has excellent weatherability. (3) the electrochemical test results show that the corrosion current density of the surface of the superhydrophobic aluminum alloy is more than that of the aluminum alloy. The substrate decreased nearly 4 orders of magnitude, and the corrosion potential shifted from -0.838 V to 0.403 V, showing excellent corrosion resistance. The optimum corrosion current density of the best superhydrophobic aluminum surface was about 4 orders of magnitude lower than that of aluminum substrate. The corresponding corrosion potential had a positive shift of 0.93 V, and the protection efficiency of aluminum substrate was as high as 99.99%. (4) and aluminum substrate phase. The surface of the superhydrophobic aluminum can delay the freezing time and reduce the freezing temperature. The freezing temperature and freezing duration of the water droplets on the aluminum surface are -12.3 C and 2 s, respectively, and for the best superhydrophobic aluminum surface, the corresponding values are four kinds of surface (super hydrophilic anodic alumina AAO with different wetting degrees), respectively, -24.0 [C and 23 S., respectively. The ice adhesion strength of the hydrophilic aluminum, fourteen acid and FAS modified aluminum and the superhydrophobic aluminum surface was compared. It was found that the best ice adhesion of the best superhydrophobic aluminum surface decreased to 0.036 + 0.022 MPa, only the low ice freezing temperature and the very low ice adhesion to the 3.5%. of the aluminum surface ice adhesion force (1.024 + 0.283 MPa). The strength shows that the superhydrophobic aluminum surface has excellent anti icing properties, and its anti icing effect is superior to the hydrophobic aluminum surface, and is far superior to the aluminum and anodic aluminum oxide surface. (5) the carbon powder is simulated as a pollutant. When the water drops from the aluminum base superhydrophobic surface, the surface of the surface of the pollutants is very easy to be accompanied by the drop of water droplets. Compared with aluminum, anodic alumina and hydrophobic aluminum surface, the best superhydrophobic aluminum surface has the lowest accumulation rate of pollutants, only 0.18%, showing high efficient self cleaning efficiency. Moreover, the surface of the surface remains good after the sandblasting treatment, weatherability test, electrochemical corrosion resistance test and multiple ice / ice cycling test. Self cleaning function.
【學位授予單位】:南京航空航天大學
【學位級別】:博士
【學位授予年份】:2016
【分類號】:TG174.451
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