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基于稀土元素Sc改性Al-Mg新型鋁合金的組織控制與強化機理研究

發(fā)布時間:2018-03-27 18:31

  本文選題:Al-Mg合金 切入點: 出處:《合肥工業(yè)大學》2016年博士論文


【摘要】:高性能鋁合金由于低密度、強度適中、高塑性、耐腐蝕等優(yōu)異的綜合性能廣泛地應用在食品包裝、化學加工等行業(yè)。然而,為了進一步擴大合金在航天航空、交通運輸?shù)阮I(lǐng)域的應用,合金需要具備更高的強度。而提高鋁合金強度的一個有效途徑是向合金中添加微量的Sc作為合金元素。本文采用鑄錠冶金方法制備了不同Sc、Zr含量的Al-Mg-Sc-(Zr)合金。采用金相顯微鏡(OM)、電子背散射衍射(EBSD)、透射電子顯微鏡(TEM)和拉伸實驗研究了Sc和Sc、Zr復合合金化對Al-Mg合金組織與性能的影響;調(diào)查了Al-Mg-Sc和Al-Mg-Sc-Zr鑄態(tài)合金中初生粒子的外部形貌、內(nèi)部結(jié)構(gòu)與空間分布規(guī)律;探討了Sc和Sc、Zr在Al-Mg合金中的存在形式與作用機理。結(jié)果表明:(1)在Al-5Mg合金添加微量的Sc可顯著改善合金的微觀組織。Sc添加量為0.2wt.%時,合金細化效果不明顯;而當Sc添加量增加至0.4wt.%時,合金微觀組織由粗大樹枝晶轉(zhuǎn)變?yōu)榧毿〉容S晶,顯著細化晶粒,其晶粒尺寸由259.1μm減至77.2μm;當Sc含量繼續(xù)增至0.6wt.%,合金得到進一步細化,平均晶粒尺寸為50.3 μm。Al-5Mg合金中Sc添加量分別為0.2 wt.%、0.4 wt.%、0.6 wt.%時,合金的抗拉強度增幅為4%、30%和40%,屈服強度增幅為18%、78%和111%,而塑性減幅為12%、33%和44%。當Sc添加量為0.4wt.%時,合金的綜合性能達到最佳,此時合金的抗拉強度、屈服強度和塑性分別為280.2 MPa、153.6 MPa和14.8%。(2)Sc在Al-5Mg合金中主要以兩種形式存在:一是Sc添加量超過共晶點成分時(0.4wt.%),合金在凝固過程中析出初生的Al3Sc顆粒;由于與基體α-Al相具有相同的晶體結(jié)構(gòu)(αAl=0.4050nm,αAl3Sc=0.4106nm)和一致的取向,位于晶粒內(nèi)和晶界處的初生粒子能夠有效地擬制有害擴散和作為α-Al基體的異質(zhì)形核核心,起到細化晶粒的作用。但是,并不是所有的初生粒子都可以作為異質(zhì)核心。二是Sc含量未達到共晶點成分時,Sc主要固溶在基體中形成過飽和固溶體,在后續(xù)的熱加工處理中分解并析出大量的、彌散的次生Al3Sc沉淀相,這些與基體共格的Al3Sc粒子有效的釘扎位錯,阻礙亞晶界的遷移與合并,對合金產(chǎn)生強烈的亞結(jié)構(gòu)強化和彌散強化效果。(3)Al-Mg-Sc合金中析出的初生粒子在熔體中的氧化物上形核并且呈現(xiàn)"cellular-dendritic"模式生長,即優(yōu)先在111)方向生長形成樹枝晶的主干,然后在110)和(100)方向生長出二次枝晶和三次枝晶,最后由于元素的擴散與偏聚而形成"Al3Sc+α-Al+Al3Sc+…"多層結(jié)構(gòu)特征。(4)基于EBSD分析結(jié)果引入了一種特殊的計算方法。通過這種方法計算出交截面分別為(100)、(110)、(111)的三個不同形貌顆粒在觀察面上的三個慣習面分別為(3,2,1),(2,3,0),(1,1,4)、(0,1,0),(6,0,1),(1,1,6)和(4,0,1),(0,4,1),(1,1,4)。通過變換得出相對應的坐標軸分別為(3,2,1),(2,3,0),(1,1,4)、(2,0,3),(0,1,0),(3,0,2)和(3,1,4),(3,1,2),(0,3,1)。結(jié)果表明初生粒子呈現(xiàn)隨機分布,而不是簡單的{100}、{110}或{111面。(5) 0.2wt.% Sc和0.1 wt.% Zr復合修飾Al-5Mg合金時產(chǎn)生顯著的晶粒細化效果。合金中析出的初生粒子由于與基體α-Al相同的晶體結(jié)構(gòu)和一致的晶體取向,有效地作為基體的異質(zhì)核心,起到細化晶粒的作用。并且,Al-Mg-Sc-Zr合金中析出的初生顆粒為Al3(Sc,Zr)相和α-Al相組成的共晶體,內(nèi)部組織呈現(xiàn)"Al3(Sc,Zr)+α-Al+Al3(Sc,Zr)"多層結(jié)構(gòu)和"cellular-dendritic"樹枝晶亞結(jié)構(gòu)特征。Sc、Zr復合修飾Al-5Mg的時效強化比Sc單獨修飾時的效果強。
[Abstract]:High performance Aluminum Alloy due to low density, moderate strength, high plasticity, corrosion resistance and other excellent is widely used in food packaging, chemical processing and other industries. However, in order to further expand the application of alloys in aerospace, transportation and other fields, with higher alloy needs an effective strength. Ways to improve the strength of Aluminum Alloy is adding trace Sc to the alloy as an alloying element. In this paper, different Sc were prepared by ingot metallurgy method, the content of Zr Al-Mg-Sc- (Zr) alloy. By using optical microscope (OM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and tensile experiments Sc and Sc effect of Zr alloying on Microstructure and properties of Al-Mg alloy; investigated the external morphology of Al-Mg-Sc and Al-Mg-Sc-Zr as primary particle state in the alloy, the internal structure and the spatial distribution of Sc; and Sc, Zr in Al-Mg alloy The existing form and mechanism. The results showed that: (1) the addition of trace Sc in Al-5Mg alloy can significantly improve the microstructure of the alloy.Sc was added to 0.2wt.%, the refinement effect is not obvious; and when the amount of Sc increases to 0.4wt.%, the microstructure changes from coarse dendrites to fine equiaxed grains obviously, grain refinement, the grain size from 259.1 m to 77.2 m; when the Sc content continued to 0.6wt.%, alloy can be further refined, the average grain size of 50.3 mu m.Al-5Mg alloy in the amount of Sc was 0.2 wt.%, 0.4 wt.%, 0.6 wt.%, an increase of tensile strength of the alloy was 4% and 30%. 40%, the yield strength increased by 18%, 78% and 111%, and the plasticity reduction of 12%, 33% and 44%. when the Sc content is 0.4wt.%, the best comprehensive properties of the alloy, the tensile strength, yield strength and plasticity were 280.2 MPa, 153.6 MPa and 14.8%. (2) S C in Al-5Mg alloy mainly has two kinds: one is more than the amount of Sc eutectic component (0.4wt.%), Al3Sc alloy primary particles precipitated in the solidification process; the matrix and a -Al phase has the same crystal structure (alpha Al=0.4050nm, alpha Al3Sc=0.4106nm) and a primary particle orientation. Located inside the grains and grain boundaries can effectively be harmful as diffusion and heterogeneous nucleation core base of a -Al, play a role in grain refinement. However, not all of the primary particles can be used as a heterogeneous core. Two is the content of Sc did not reach the eutectic composition, Sc is mainly dissolved in matrix in the formation of supersaturated solid solution, the decomposition in thermal processing and subsequent release of Al3Sc, the secondary dispersion of precipitates, the coherent matrix and Al3Sc particle effective pinning of dislocations, hinder the migration and merging sub grain boundaries, to produce alloy Strong substructure strengthening and dispersion strengthening effect. (3) the primary nucleation of oxide particles precipitated in Al-Mg-Sc alloy in the melt on and show "cellular-dendritic" mode of growth, which is priority in 111) growth direction of dendrite trunk form, and then in 110) and (100) out of two times the growth direction of dendrite and the three dendrite, finally because the element diffusion and segregation and the formation of "Al3Sc+ alpha -Al+Al3Sc+... "澶氬眰緇撴瀯鐗瑰緛.(4)鍩轟簬EBSD鍒嗘瀽緇撴灉寮曞叆浜嗕竴縐嶇壒孌婄殑璁$畻鏂規(guī)硶.閫氳繃榪欑鏂規(guī)硶璁$畻鍑轟氦鎴潰鍒嗗埆涓,

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