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基于PKS的反應(yīng)釜pH值控制系統(tǒng)設(shè)計(jì)

發(fā)布時(shí)間:2018-08-15 17:22
【摘要】:現(xiàn)如今石油化工生產(chǎn)自動(dòng)化水平發(fā)展特別快,工廠對(duì)工業(yè)控制系統(tǒng)的需求也越來(lái)越強(qiáng)烈,因此對(duì)于石油化工生產(chǎn)單位來(lái)講,開發(fā)出容易實(shí)現(xiàn),又可以很好控制效果自動(dòng)化成套系統(tǒng),是具有十分重要的現(xiàn)實(shí)意義。本文是根據(jù)化工廠反應(yīng)釜生產(chǎn)過(guò)程中pH值控制的不精確,以及存在的滯后、延時(shí)等問(wèn)題進(jìn)行分析,研究出一種控制算法應(yīng)用于所在控制平臺(tái)Experion PKS的反應(yīng)釜pH值控制中。首先針對(duì)國(guó)內(nèi)外DCS的發(fā)展及現(xiàn)狀、反應(yīng)釜控制的發(fā)展進(jìn)行了了解,接下來(lái)通過(guò)分析反應(yīng)釜控制的特點(diǎn)并針對(duì)反應(yīng)釜各個(gè)器件進(jìn)行設(shè)計(jì)選型;然后研究針對(duì)反應(yīng)釜pH值的控制算法,將傳統(tǒng)PID控制算法以及模糊控制算法的特點(diǎn)進(jìn)行研究、分析、比對(duì),設(shè)計(jì)出將模糊控制和傳統(tǒng)PID控制相結(jié)合的方式,形成新的控制方法,再進(jìn)行實(shí)驗(yàn)仿真,并得到了良好的控制;接下來(lái)對(duì)反應(yīng)釜控制系統(tǒng)的整個(gè)硬件結(jié)構(gòu)進(jìn)行了分析,介紹了控制系統(tǒng)的硬件選型和數(shù)據(jù)點(diǎn)的配置,再根據(jù)各個(gè)控制子系統(tǒng)的要求,采用Experion PKS系統(tǒng)對(duì)反應(yīng)釜控制系統(tǒng)的各個(gè)子系統(tǒng)進(jìn)行了組態(tài),完成了對(duì)反應(yīng)釜控制各個(gè)子系統(tǒng)的具體控制與設(shè)計(jì);最后將反應(yīng)釜pH值在Experion PKS平臺(tái)上進(jìn)行模塊編程,采用調(diào)取pH值控制功能模塊的方式,使得反應(yīng)釜pH值的控制算法在Experion PKS上的實(shí)現(xiàn)。最終,解決了化工工業(yè)生產(chǎn)中對(duì)于反應(yīng)釜pH值控制在Experion PKS控制平臺(tái)上的應(yīng)用。
[Abstract]:Nowadays, the level of petrochemical production automation is developing very rapidly, and the demand for industrial control systems in factories is becoming increasingly strong. Therefore, for petrochemical production units, it is easy to develop and realize. Also can control the effect of complete sets of systems, is of great practical significance. Based on the analysis of the inaccuracy of pH control in the process of chemical plant reactor production, as well as the problems of lag and delay, a control algorithm is developed and applied to the pH control of reaction kettle based on the control platform Experion PKS. Firstly, according to the development and current situation of DCS at home and abroad, the development of reactor control is understood. Then, the characteristics of reactor control are analyzed and the design and selection of each device are carried out. Then the control algorithm for pH value of reactor is studied, the characteristics of traditional PID control algorithm and fuzzy control algorithm are studied, analyzed, compared and designed to combine fuzzy control with traditional PID control to form a new control method. Secondly, the whole hardware structure of the reactor control system is analyzed, the hardware selection of the control system and the configuration of the data points are introduced, and then according to the requirements of each control subsystem, The Experion PKS system is used to configure each subsystem of the reactor control system, and the specific control and design of each subsystem are completed. Finally, the pH value of the reactor is programmed on the Experion PKS platform. The pH control algorithm of the reactor is realized on Experion PKS by using the function module of pH control. Finally, the application of pH control in chemical industry to Experion PKS control platform is solved.
【學(xué)位授予單位】:東北石油大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2017
【分類號(hào)】:TQ052;TP273

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