臥式砂磨機(jī)的設(shè)計(jì)與主軸結(jié)構(gòu)優(yōu)化
本文選題:臥式砂磨機(jī) 切入點(diǎn):陶瓷材料 出處:《哈爾濱商業(yè)大學(xué)》2015年碩士論文
【摘要】:臥式砂磨機(jī)是廣泛用于涂料、染料、油漆、油墨、醫(yī)藥、磁粉、鐵氧體等非金屬礦行業(yè)的高效率濕法超微研磨分散機(jī)械。 論文通過分析國(guó)內(nèi)外臥式砂磨機(jī)的發(fā)展現(xiàn)狀及趨勢(shì),并且比較各種類型的砂磨機(jī),設(shè)計(jì)出了一款新型的臥式砂磨機(jī)。 論文以臥式砂磨機(jī)為研究對(duì)象,綜合運(yùn)用有限元數(shù)值模擬、機(jī)械設(shè)計(jì)與優(yōu)化理論完成了臥式砂磨機(jī)的總體設(shè)計(jì)。采用CAXA、Solidworks、ANSYS等軟件完成了該研磨設(shè)備的機(jī)械總體結(jié)構(gòu)設(shè)計(jì)、關(guān)鍵部件的有限元仿真分析及參數(shù)結(jié)構(gòu)優(yōu)化設(shè)計(jì)。具體的研究?jī)?nèi)容及結(jié)論如下: 完成了臥式砂磨機(jī)的總體設(shè)計(jì),該機(jī)主要由動(dòng)力系統(tǒng)、傳動(dòng)系統(tǒng)、研磨裝置、主軸、冷卻系統(tǒng)、控制系統(tǒng)、物料供送系統(tǒng)、物料分離裝置等組成。通過對(duì)砂磨機(jī)物料粉碎機(jī)理分析,確定砂磨機(jī)的動(dòng)力參數(shù)、運(yùn)動(dòng)參數(shù)、主要工作部件研磨筒、主軸等零部件的尺寸參數(shù)。通過對(duì)研磨裝置各個(gè)零部件的工作環(huán)境特性的分析,選定其最佳材料,確定了研磨筒內(nèi)與物料接觸部分均采用陶瓷材料結(jié)構(gòu)。 通過ANSYS軟件進(jìn)行仿真,在ANSYS軟件中建立臥式砂磨機(jī)的主軸模型,對(duì)主軸及其帶動(dòng)的研磨盤片進(jìn)行靜力學(xué)分析,得出其受力大小,通過仿真驗(yàn)證本次設(shè)計(jì)的結(jié)構(gòu)滿足強(qiáng)度和剛度要求,具有實(shí)際生產(chǎn)的可行性;并對(duì)模型進(jìn)行模態(tài)分析,得出設(shè)備在運(yùn)行過程中易產(chǎn)生共振的頻率。 對(duì)主傳動(dòng)軸的尺寸結(jié)構(gòu)進(jìn)行優(yōu)化設(shè)計(jì),運(yùn)用遺傳算法,確定出最優(yōu)方案,并將主軸尺寸系列化。
[Abstract]:Horizontal grinding machine is widely used in paint, dye, paint, ink, medicine, magnetic powder, ferrite and other non-metallic mineral industries. By analyzing the development status and trend of horizontal sand mill at home and abroad, and comparing various kinds of grinding machines, a new horizontal sand mill is designed in this paper. This paper takes horizontal sand mill as research object, synthetically uses finite element numerical simulation, mechanical design and optimization theory to complete the overall design of horizontal sand mill. Finite element simulation analysis and parameter structure optimization design of key components. The specific research contents and conclusions are as follows:. The overall design of horizontal sand mill is completed. The machine is mainly composed of power system, transmission system, grinding device, spindle, cooling system, control system, material feeding system, By analyzing the grinding mechanism of the grinding machine, the dynamic parameters, motion parameters and main working parts of the grinding cylinder are determined. Through the analysis of the working environment characteristics of each part of the grinding device, the best material is selected, and the ceramic material structure is determined in the contact part between the grinding tube and the material. Through the simulation of ANSYS software, the spindle model of horizontal sand mill is established in ANSYS software. The static analysis of the spindle and the grinding disc driven by the spindle is carried out, and the force of the spindle is obtained. The simulation results show that the designed structure meets the requirements of strength and stiffness and has the feasibility of practical production. The modal analysis of the model shows that the frequency of resonance is easy to be produced during the operation of the equipment. The dimension structure of the main transmission shaft is optimized and the optimal scheme is determined by genetic algorithm and the main shaft size is serialized.
【學(xué)位授予單位】:哈爾濱商業(yè)大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2015
【分類號(hào)】:TQ051.9
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