本文關(guān)鍵詞：軟管自動化裝箱機設(shè)計與研究　出處：《上海應(yīng)用技術(shù)大學》2016年碩士論文　論文類型：學位論文

  更多相關(guān)文章： 軟管裝箱機 可靠性 控制 有限元

【摘要】：隨著工業(yè)4.0概念的逐漸滲透,中小企業(yè)也逐漸意識到自動化的生產(chǎn)方式對生產(chǎn)的影響越來越大。為解決軟管(牙膏管)裝箱勞動強度大,勞動成本高,本文設(shè)計研發(fā)一款專門用于軟管裝箱的自動化設(shè)備。目的為提高軟管裝箱生產(chǎn)效率,降低裝箱勞動成本。本文對軟管自動化裝箱機的結(jié)構(gòu)進行總體設(shè)計,基于NX軟件對裝箱機進行建模構(gòu)建。以模塊化的理念進行設(shè)計,對軟管裝箱機結(jié)構(gòu)整體模塊化分解。軟管自動化裝箱機結(jié)構(gòu)設(shè)計包括升降機構(gòu)、導向機構(gòu)和推管機構(gòu)。對軟管自動化裝箱機所設(shè)計到的傳動方式、驅(qū)動方式等進行分析選擇,安全、合理、精準驅(qū)動。選用相關(guān)的標準件,縮短產(chǎn)品研發(fā)周期。為研究軟管自動化裝箱機的可靠性,對軟管裝箱機關(guān)鍵部分進行數(shù)值分析,通過有限元(FEM)的方法,基于ANSYS對軟管裝箱機部件進行振動分析,通過虛擬實驗求固有頻率：對部件進行強度分析,通過虛擬實驗和實際選型對比驗證,確定滾珠絲杠選型正確可靠。在NX平臺上進行運動分析,導出其運動的位移、速度、加速度的分析數(shù)據(jù)。然后,利用Origin軟件進行數(shù)據(jù)處理。根據(jù)分析數(shù)據(jù),提高軟管裝箱機升降機構(gòu)的可靠性。軟管自動化裝箱機控制系統(tǒng)設(shè)計,結(jié)合用戶需求選用PLC進行控制,設(shè)計故障處理單元、人機交互界面(HMI)；基于模糊PID對伺服電機進行控制,使用STEP7軟件進行梯形圖的編寫。最終實現(xiàn)對軟管自動化裝箱機進行全方面的精準控制。本文設(shè)計研發(fā)的軟管自動化裝箱機可代替人工手動裝箱,節(jié)約軟管裝箱成本,提高軟管裝箱效率,降低裝箱強度。在一定程度上提高經(jīng)濟效益,滿足大規(guī)模生產(chǎn)的需求,實現(xiàn)實用價值。
[Abstract]:With the gradual penetration of the concept of industrial 4, small and medium-sized enterprises have gradually realized the automation of the production mode of the impact on production more and more. In order to solve the hose (tube) packing high labor intensity, high labor cost, this paper designs a special equipment for automatic packing hose. To improve the production efficiency of the packing hose. Reduce the labor cost. The packing structure of hose automation packing machine design, NX software modeling of the packing machine. Based on the design of the modular concept, the whole mold hose packing machine structure block decomposition structure of automatic packing machine design. The hose comprises a lifting mechanism, guide mechanism and drive pipe pushing mechanism. The design of automatic packing machine hose, driving mode are analyzed, safe, reasonable, accurate driving. Use standard parts related, shorten the product development cycle To study the reliability of automation. Hose packing machine, numerical analysis of key hose packing machine, through the finite element method (FEM), ANSYS parts of packing machine based on Vibration Analysis of the hose, through virtual experiment for natural frequency of component strength analysis, through the virtual experiment and the actual selection of comparison and validation to determine the selection of ball screw is reliable. Kinematic analysis is carried out on the NX platform, derived the displacement, speed, acceleration data analysis. Then, the data are processed with Origin software. According to the analysis of data, improve the reliability of the lifting mechanism hose packing machine hose. Design of control system for automatic packing machine, with the user needs to use PLC control design, fault processing unit, man-machine interface (HMI); fuzzy PID control of servo motor based on written using STEP7 software for ladder diagram. Realize the precise control of all aspects of automatic packing machine. The hose hose automatic packing machine is designed in this paper can replace manual & packing, packing hose save cost, improve the efficiency of packing hose, reduce packing strength. To improve the economic benefit in a certain extent, meet the requirement of mass production, to achieve the practical value.

【學位授予單位】：上海應(yīng)用技術(shù)大學
【學位級別】：碩士
【學位授予年份】：2016
【分類號】：TH122;TQ658.41
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本文編號：1385128