本文選題：生產(chǎn)物流 + 包裝��； 參考：《山東大學(xué)》2015年碩士論文

【摘要】：筒子紗生產(chǎn)物流及包裝系統(tǒng)是紡紗行業(yè)實(shí)現(xiàn)生產(chǎn)物流輸送及包裝自動(dòng)化、無(wú)人化的關(guān)鍵,也是實(shí)現(xiàn)智能紡紗車間的基礎(chǔ)。目前,紡紗廠筒子紗生產(chǎn)物流輸送和包裝工作環(huán)節(jié)大多為人工運(yùn)輸包裝,這樣使工作人員面對(duì)長(zhǎng)時(shí)間、機(jī)械地重復(fù)單調(diào)的工作,會(huì)非常容易使人疲勞。有些紡紗廠使用已研發(fā)成功的筒子紗半自動(dòng)包裝設(shè)備,用于代替部分輸送和包裝工序,但仍然需要大量工作人員進(jìn)行輔助參與,同樣需要占用大量的人力資源,并且包裝的效率低、包裝效果差。現(xiàn)在人力成本越來(lái)越高,招工也越來(lái)越難,設(shè)計(jì)一種實(shí)現(xiàn)筒子紗從絡(luò)紗完成到包裝成包、碼垛成盤再到智能倉(cāng)儲(chǔ)管理的無(wú)人化、流水線自動(dòng)化設(shè)備是時(shí)代發(fā)展的必然趨勢(shì)。筒子紗生產(chǎn)物流及包裝系統(tǒng)綜合產(chǎn)品創(chuàng)新設(shè)計(jì)、機(jī)械結(jié)構(gòu)設(shè)計(jì)、控制系統(tǒng)硬件設(shè)計(jì)、系統(tǒng)軟件編程設(shè)計(jì)等設(shè)計(jì)原理,運(yùn)用視覺(jué)定位導(dǎo)航技術(shù)、傳感器檢測(cè)技術(shù)、氣動(dòng)技術(shù)、識(shí)別技術(shù)、上位機(jī)監(jiān)控技術(shù)以及無(wú)線通信網(wǎng)絡(luò)技術(shù)等理論與方法,實(shí)現(xiàn)對(duì)多臺(tái)絡(luò)筒機(jī)絡(luò)好的多品種筒子紗進(jìn)行有序的收集輸送、并對(duì)多品種筒子紗進(jìn)行分選到不同包裝區(qū)域,分別進(jìn)行包裝、碼垛成盤后,通過(guò)AGV運(yùn)載模塊根據(jù)筒子紗品種不同,分別輸送到相應(yīng)品種緩存?zhèn)}儲(chǔ)區(qū),進(jìn)行入庫(kù)管理。本系統(tǒng)投入使用后,可以最大限度地減少人的參與,不僅可以節(jié)省勞動(dòng)力,降低生產(chǎn)成本,而且可以提高生產(chǎn)效率、提高包裝質(zhì)量。本文總體介紹了筒子紗生產(chǎn)物流及包裝系統(tǒng)的整體方案設(shè)計(jì),詳細(xì)闡述了以具有30臺(tái)絡(luò)筒機(jī)的紡紗車間為研究對(duì)象實(shí)現(xiàn)對(duì)多品種筒子紗進(jìn)行按品種區(qū)分包裝、碼垛以及倉(cāng)儲(chǔ)管理的各功能模塊的設(shè)計(jì),重點(diǎn)描述了AGV運(yùn)載模塊視覺(jué)定位導(dǎo)航模塊的工作原理、方案設(shè)計(jì)以及軟件編程設(shè)計(jì),針對(duì)系統(tǒng)設(shè)計(jì)過(guò)程中的幾個(gè)關(guān)鍵環(huán)節(jié)和技術(shù)作進(jìn)行了重點(diǎn)研究,內(nèi)容如下：1、根據(jù)筒子紗物流輸送及包裝工藝要求,結(jié)合人工包裝工作流程,確定了筒子紗生產(chǎn)物流及包裝系統(tǒng)實(shí)現(xiàn)功能以及整體設(shè)計(jì)方案。2、按照模塊化、集成化、柔性化的設(shè)計(jì)策略,對(duì)系統(tǒng)各模塊的實(shí)現(xiàn)功能、工作原理以及機(jī)械結(jié)構(gòu)進(jìn)行設(shè)計(jì)；對(duì)能滿足本系統(tǒng)功能要求的市面上已成熟的設(shè)備進(jìn)行選型并集成。并且,可以根據(jù)不同用戶筒子紗物流輸送及包裝的要求,對(duì)系統(tǒng)方案進(jìn)行柔性定制。3、重點(diǎn)研究了AGV運(yùn)載模塊的無(wú)人駕駛功能、視覺(jué)導(dǎo)航功能,通過(guò)差速轉(zhuǎn)向?qū)崿F(xiàn)自動(dòng)駕駛,并通過(guò)檢測(cè)改進(jìn)的Naomark人工地標(biāo),結(jié)合預(yù)先設(shè)定的路徑規(guī)劃全局地圖坐標(biāo)系,進(jìn)行視覺(jué)定位導(dǎo)航。4、設(shè)計(jì)并開(kāi)發(fā)了系統(tǒng)的硬件單元,包括系統(tǒng)主控制單元PLC和AGV運(yùn)載模塊的輔助控制單元DSP多功能開(kāi)發(fā)板,以及對(duì)系統(tǒng)檢測(cè)單元、執(zhí)行單元及有線及無(wú)線通信網(wǎng)絡(luò)進(jìn)行設(shè)計(jì)。5、設(shè)計(jì)并開(kāi)發(fā)了系統(tǒng)的各功能模塊和通信網(wǎng)絡(luò)的軟件開(kāi)發(fā)流程,并重點(diǎn)對(duì)圖像處理單元進(jìn)行軟件程序設(shè)計(jì)。6、設(shè)計(jì)并開(kāi)發(fā)了筒子紗生產(chǎn)物流及包裝系統(tǒng)的WINCC上位機(jī)監(jiān)控系統(tǒng),實(shí)現(xiàn)了對(duì)整體系統(tǒng)及各功能模塊遠(yuǎn)程監(jiān)控和對(duì)生產(chǎn)信息進(jìn)行統(tǒng)計(jì)、存儲(chǔ)、全網(wǎng)絡(luò)共享以及報(bào)表輸出。7、對(duì)系統(tǒng)主要功能模塊運(yùn)行效率進(jìn)行測(cè)試,并對(duì)測(cè)試結(jié)果進(jìn)行分析。通過(guò)對(duì)系統(tǒng)整體進(jìn)行大量測(cè)試,得出各模塊運(yùn)行效率及檢測(cè)準(zhǔn)確率。最后,對(duì)系統(tǒng)設(shè)計(jì)與開(kāi)發(fā)過(guò)程進(jìn)行了總結(jié),指出了系統(tǒng)中存在的缺點(diǎn)和不足,并提出了系統(tǒng)改進(jìn)規(guī)劃。
[Abstract]:Yarn production logistics and packaging system is the implementation of the production logistics and transport packaging automation spinning industry, the key one, is also the basis of achieving intelligent spinning workshop. At present, yarn spinning factory production logistics delivery and packaging work are mostly artificial transport packaging, so that the staff to face a long time, repeating the monotonous mechanical work that will be very easy to make people tired. Some mills has developed yarn semi automatic packaging equipment successfully, used to replace part of conveying and packaging process, but it still needs a lot of staff to assist participation, also need to consume a large amount of human resources, and the packing efficiency is low, the packing effect is poor. Now more and more manpower cost high recruitment is more and more difficult, a design of yarn winding from the finish to packaged into a package stack to disk and then intelligent storage management of unmanned flow Is the inevitable trend of the development of the times the line automation equipment. Yarn production logistics and comprehensive product packaging system innovation design, mechanical design, hardware design of the control system, the design of system software design principle, the use of visual navigation technology, sensor technology, pneumatic technology, identification technology, the theory and method of computer monitoring technology and wireless communication network technology, to achieve a variety of yarn of winders winding well ordered collection and transportation, and more varieties of cheese were sorted into different regions of different packaging, packing, palletizing disk, carrying through the AGV module according to the different varieties of cheese, were transported to the corresponding varieties cache storage areas, storage management. This system is put into use, can minimize the participation of the people, not only can save labor, reduce the production cost, and Can improve the production efficiency, improve the quality of packaging. This paper introduces the overall design of yarn production logistics and packaging systems, described in detail in a spinning workshop with 30 Taiwan winder as the research object of packing according to distinguish varieties of many varieties of cheese, palletizer and function modules of warehouse management design the key, describes the working principle of AGV carrier module visual navigation module, scheme design and software design, the system design process and some of the key technology of key research contents are as follows: 1, according to the requirements of yarn transportation and packaging technology, combined with artificial packaging process, determine the cheese yarn production logistics and packaging system to realize the function and the overall design scheme of.2, in accordance with the modular, integrated, flexible design strategy, to realize the function of each module of the system Can design, working principle and mechanical structure of the market; to meet the functional requirements of the system on the mature equipment selection and integration. And, according to different users of yarn transportation and packing requirements for flexible customization.3 on the system, focus on the AGV module launch unmanned visual function the navigation function, through the implementation of differential steering autopilot, and detected by the improved Naomark combined with artificial landmark, preset global path planning map coordinates, visual navigation.4, hardware design and development of system, auxiliary control unit DSP multifunctional development board comprises a main control system of PLC unit and AGV carrier module the detection unit and the system, the design of.5 execution unit and wired and wireless communication network, each function module and communication network design and development system The software development process, and focus on the software design of.6 image processing unit, WINCC computer monitoring system is designed and developed for cheese production logistics and packaging systems, realize the storage of the whole system and each functional module of the remote monitoring and statistics of production information, the whole network share and report output to.7 to test the efficiency of the main function modules of the system, and the test results are analyzed. Through a large number of tests on the system, the accuracy and efficiency of detection of each module. Finally, the system design and development process are summarized and pointed out the shortcomings and deficiencies of the system, and put forward some improvement plan.

【學(xué)位授予單位】：山東大學(xué)
【學(xué)位級(jí)別】：碩士
【學(xué)位授予年份】：2015
【分類號(hào)】：TS103.7;TP273

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